Abstract The basic work is not solid. The machine tool industry has the characteristics of large investment and slow effect. In order to pursue scale efficiency, most of the funds are inclined to technological transformation. Most of the investment in new product development is transformed into new products for contract, which are used for test verification. Lack of resources. Many companies...

Basic work is not solid

The machine tool industry has the characteristics of large investment and slow effect. In order to pursue scale benefits, most of the funds are inclined to technological transformation. Most of the investment in new product development has been transformed into new products for contract formation, and the resources for trial verification are scarce. Many companies "only want to enjoy the cold, do not want to plant trees" between the game of survival and innovation.

There are few new products for pre-research and reserve. Some imitations and modified products do not require much solution. They are almost on the line. They lack rigorous and meticulous style, outdated knowledge, and backward development methods. Many new contract products have been rushed to the market without rigorous calculation and verification. It is inevitable that problems will arise. It seems that you can only do it, but you can't do it. In addition, most of the functional components are small in scale and low in profit margin. It is difficult to attract high-quality talents to join regardless of growth expectations or economic income.

Extensive process, weak protection

Product quality is a comprehensive reflection of the process level and design level. The process level determines the manufacturing capacity of the enterprise. Advanced process equipment is a necessary condition for producing high-quality, high-level products. However, if the process discipline and process management foundation are neglected, No quality products or quality products can be produced. We envy German machine tools and Japanese machine tools. Of course, some people laugh at their stereotypes and dogmas, but it is precisely the stereotypes and dogmas that have made Iron's craft discipline and process management guidelines, creating the extraordinary quality of products.

Equipment can be bought, knowledge can be learned, but if the process discipline and process management can not be done, if it is not good, then there will never be a chance to turn over. With good equipment, it may not be able to produce good products. For example, the current machine tool products, do not say advanced, numerical control, as far as the old products (ordinary cars, milling, planing, grinding machines), I think the quality is not necessarily better than twenty or thirty years ago.

Since we are not as good as people, it is better to retreat to the net than the squid, so don't look for shortcuts, be solid, aim at producing fine products, refine management, and strengthen the workforce on the basis of stabilizing the workforce. Training and guidance, quantifying the quality indicators of each link, establishing a pyramid-based framework structure system, on the basis of which to seek breakthroughs in major key technologies and enhance the image of Chinese manufacturing.

Process control and continuous improvement need to be strengthened

In the usual sense, the factory inspection of the product only stays at the performance parameters and accuracy indicators stipulated by the product standard. However, the quality of the product is far from being covered by these contents, and its reliability and precision retention cannot be tested as our short board. The quality concept has gone beyond the ordinary sense, and the brand name and the brand name are different. Therefore, we must do a good job in type testing, on the basis of design and process verification, strict process control during mass production, sum up experience and lessons, and constantly improve and improve the problems in production and user use, and continuously improve. , to achieve customer satisfaction.

Starting from focusing on small things, focusing on the details, based on the users, enhancing the sense of mission, honor, and responsibility, our machine tool industry will be strong as soon as possible.

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