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In the recent 13th China International Dye Industry and Organic Dyestuffs, Textile Chemicals Exhibition held in Shanghai, environmentally friendly dye additives have once again taken center stage. As part of the "Twelfth Five-Year Plan," the textile industry is set to make breakthroughs in over 50 key technologies, covering areas such as new spinning, weaving, printing, and dyeing, as well as advanced industrial textile processing. Environmental protection has become a top priority in both textile production and consumption, with "green fabrics" that are non-toxic and pollution-free now becoming the standard for both manufacturers and consumers.
At the event, several industry experts shared their insights on sustainable dyeing practices. Xu Chengxiang, from Yongguang Chemical's Marketing Department, highlighted how the rising demand for printed fabrics, driven by personalized fashion trends, presents challenges in terms of process complexity, effluent management, and image stability. He emphasized the importance of automated pulping equipment in improving production consistency and discussed the integration of screen printing with digital printing as an emerging trend. The role of eco-friendly printing liquids and the need for high-quality standards were also addressed, along with key factors like reproducibility and anti-dyeing performance in digital printing.
With the need for technological upgrades and increased openness to global markets, China's printing and dyeing industry has experienced rapid growth. However, as domestic demand for low-end products becomes saturated, the sector is now deeply integrated into the global supply chain. While this has positioned China as a major textile producer, the industry is now facing a critical phase of transformation due to economic challenges and the diminishing labor advantage. In this context, relying solely on technology may not be enough for Chinese companies to break through.
Ma Xueya, a senior engineer at Shanxi Caijia Printing and Dyeing Co., Ltd., presented the technical details of a continuous low-temperature bleaching process for cotton fabrics. By using self-developed low-temperature refining agents, the process achieved significant improvements, including reduced reaction temperatures, shorter processing times, and lower consumption of steam, water, electricity, and chemicals. This approach also helped decrease the pH and COD levels in wastewater, contributing to energy savings and emission reductions. The company has developed tailored process plans based on different equipment and production methods to facilitate widespread adoption.
Zhang Jianguo, manager of Shenghong Group, provided an in-depth overview of the dyeing and finishing processes for 300T Nisi fabric, a high-end textile gaining popularity in recent years. Known for its lightweight, soft texture and elegant feel, this fabric has captured consumer interest. Through a detailed explanation of pretreatment, dyeing, printing, and finishing stages, Zhang outlined the challenges encountered during the production of high-density silk yarn textiles and offered practical solutions to ensure quality and efficiency.
The ongoing progress in the printing and dyeing industry is largely driven by enhanced collaboration and knowledge sharing among companies. The increase in industrial technology exchange activities has played a crucial role in boosting product value while minimizing environmental impact. As the sector continues to evolve, these efforts will remain essential in shaping a more sustainable and innovative future for the textile industry.